Rubber Conveyor Belt Problems and Their Solutions!

Are you experiencing downtime or inefficiency with your rubber conveyor belts? Have the incidents of rubber belting rupture increased? Conveyor belt users may face significant issues, such as wear and tear. In this article, we will look at common rubber belting issues and how to solve them. Before you contact your conveyor belt manufacturer, consider the tips presented in this post.

Common issues that you might face with rubber conveyor belts:

Rubber Conveyor Belt Wear and Tear

How can we increase the lifespan of our conveyor belts despite frequent wear and tear? The solution is to maintain conveyor belts regularly and select the appropriate rubber.

The quality of rubber belts offered by conveyor belt suppliers is quite important. Purchasing high-quality belts from reliable providers improves durability and decreases the frequency of repairs.

Conveyor Rubber Deterioration

Businesses frequently encounter the issue of rubber degradation over time. Buyers want to know when to replace the conveyor belts. 

Rubber, as a natural substance, is not immune to aging. However, circumstances such as severe temperatures accelerate this process.

Preventative actions are required to resolve this issue. Regular inspections and careful storage may delay the impacts of aging and ensure that your rubber belting stays in top shape. 

Impact Damage

How can firms protect their conveyor belts from damage in high-impact environments? The solution is to use impact-resistant rubber conveyor belts.

These belts are reinforced with tough materials and can survive hard circumstances. They also provide strong protection against impact damage. Working with a reputable rubber conveyor belt provider guarantees that you receive the best product for your unique requirements.

Naked flames or heat have a major influence on the rubber cover. When fire comes into contact with the rubber cover, it emits particular gases due to its fusion with specific components.

Material Spillage

Material spillage in rubber conveyor belts is a concern. Is there a way to minimize spillage and maintain a clean working environment? Skirting rubber proves to be the answer. Installed along the sides of the conveyor, skirting rubber prevents material spillage. This increases the efficiency of your operations and reduces cleanup efforts.

Tracking Issues

Conveyor belts that stray off course can cause operational interruptions. How can firms efficiently resolve tracking issues? It is critical to implement appropriate conveyor belt training procedures. Invest in excellent training idlers and alignment tools to guarantee appropriate tracking and keep your rubber conveyor belts on track.

Belt Slippage

Belt slippage is a recurring problem for many industrial operations. How can this be solved in rubber belting without losing tension? The solution rests in suitable tensioning procedures. To avoid belt slippage, use tensioners and evaluate tension levels regularly. A proactive approach to tension control may greatly improve the operation of your rubber conveyor belts.

Extreme conditions

Operating under severe temperatures is a reality in many sectors. How can rubber conveyor belts endure heat and cold? Choose a specific temperature-resistant rubber belting. Collaborate with professional conveyor belt providers who understand the demands of your unique area to ensure that the belt’s rubber functions properly in harsh situations.

How to Maintain Rubber Conveyor Belts in Cold Temperatures?

Tips for using a rubber conveyor belt in extremely low temperatures

Keep the belt moving

If the conveyor system is properly constructed to satisfy the demands of the activities, a high-quality rubber belt can normally endure temperatures ranging from -30 to -40°C. Rubber belts designed to be fire or oil-resistant, on the other hand, are typically incapable of withstanding extremely cold temperatures.                                                                                                                                                                                                           

In the cold, the rubber loses flexibility and finally becomes hard enough to shatter. Friction keeps the rubber flexible, but a belt that has been static for an extended amount of time is more likely to break. When a bitter cold snap strikes, keep the belt moving as much as possible and avoid repeated shutdowns.

Use antifreeze and de-icer 

Antifreeze prevents ice from developing, whereas de-icer melts down ice and snow that has already gathered. We recommend using antifreeze on the belt, idlers, and pulleys. However, keep in mind that some processes should avoid using antifreeze if it offers a danger of contaminating the rubber conveyor belt material.

Modify an existing belt 

If the belt was designed for certain tasks, it is unlikely that it will need to be modified. However, if a belt was not built to withstand the jobsite circumstances and problems persist in inclement weather, a modification is often necessary. 

Conclusion

Common rubber conveyor belt faults result in a variety of problems, including lost productivity, damaged goods, staff injuries, and shutdown operations. They frequently necessitate time-consuming maintenance and repair procedures to fix the issues.

The most complete strategy for addressing frequent conveyor issues is to implement a regular preventive maintenance program. Preventive maintenance is a low-cost technique to identify conveyor problems early on before they become serious concerns.