The dosing pump is a crucial part of the industry where precise disturbing of chemicals is required such as water treatment (changing pH level), electroplating, paper industry, or food processing. Gone are the days when the chemical was injected into the product to create certain reactions, now dosing pump has entered the market. This innovative product is typically small in shape that injects chemicals, or any material into the flow of water, steam, or gas at a very controlled rate.Â
How does a Dosing Pump Work?
This tool sucks in a predetermined amount of water into its chamber and then injects the chemical into the tank that is being dosed. This machinery is controlled by an electric motor which turns on and off at regular intervals managing the flow rate.Â
Important features of the Dosing Pump
The pumping tool has three major components: the cylinder block, the transmission box, and the motor. The transmission box consists of the crank connecting rod, stroke regulation, and turbine worm mechanism. To alter the plunger, one has to turn the adjusting hand wheel. This leads to a high adjustment stroke, which changes the flow direction of the shaft. The packing seal, discharge valve group, and suction valve combine to form the cylindrical body.Â
Guide for Installation of the Dosing Pump
This tiny tool consists of harmful chemicals that need to be handled with care and thus for beginners, it is essential to understand the installation process and also the safety procedures so that they do not end up hurting themselves.
Safety Before Installation
Before you start the installation process, you must read all the instructions and specifications carefully.
- Install it in a safe place away from the reach of children.
- Keep the personal protective equipment always in hand for the operators.
- Are the chemicals in the dosing pump compatible with the work environment? If not, they make sure to install it in a faraway place where human pollution is less.
Installation Guide
- Perfection is Essential:
It is very important to install all the parts of the dosing pump correctly, it is only then that the tool will be able to function with utmost perfection. So, if you are unsure about how to install the dosing pump correctly, it is ideal to call an expert. They will make sure that the tool is installed perfectly to provide the best outcome. Apart from that, to avoid accidents and ensure that the chemical is compatible with the material of the dosing pump.
- Specialized Parts:
Since these tools deal with chemicals of extremely high corrosiveness, pressure, and temperatures, it is essential to use specialized parts that are compatible with the product. For example, in the medicine manufacturing industry, flexible plastic dosing pipes facilitate replacement or disinfection of repeated use.
- Select the Installation Area With Care:
Due to constant heat- buildup and chemical accumulation which could harm the nearby structures and equipment. It is vital to locate the pump and its components before dosing the pump installation. Make sure to not install the tool near the water body as it can lead to chemical reactions, corrosion, or rust formation in a short time. Also, install the machinery away from the harsh sunlight. Try to install the dosing pump under a shed or a dedicated cabin so that no extreme weather conditions or sunlight can shatter the outer layer or the metering system.
- Product Container:
If the tool is not for regular use, then it is not essential to install the product container along with the machinery. It can be kept away and stored in a rather safe place. Also, make sure not to overhandle the reactive chemicals that require instant usage- rather store them in a lesser quantity.
Tips to Install the Dosing Pump
Going through the above-mentioned points may have created doubts in your mind regarding how to install and utilize the dosing pump most efficiently. Well, these points will provide you with a solution.
- Install a back-pressure valve at the pressure side’s terminal. It will ensure that the machinery that the pump receives the right amount of pressure to distribute the chemical evenly.
- Use a short hose for suction purposes. One meter of the hose is perfect for the tool that has automated air-vent valves.
- Make sure to not run the motor dry.
- Add a pressure gauge on the pump’s pressure side and also a pulsation damper if required to prevent the pluses.
- Degassing the tank is necessary to remove the extra gas and air or else it may cause a reaction or mishap in case a hard-core reactive chemical is added.
- The gas-containing liquid should have a positive inlet.
Parting Words…
Proper installation of the dosing pump is essential for its efficient functioning and reliability. Hopefully, after going through this guide you will be able to better understand the important aspects to keep in mind while installing the dosing pump. The perfect installation leads to better functioning of the machinery. It is an essential part of many industries for water treatment or food processing services. The revolutionary tool can easily regulate the flow of chemicals, making sure that it is evenly disturbed. You can rely on ‘Ceracin’ for quality service. Their dosing pump has a level of accuracy and can perform their work effectively. You can choose from the various designs and configurations of tools that can suit your needs best.
Frequently Asked Questions:
What does a dosing pump do?
A dosing pump injects chemicals or any solution evenly to start a reaction, such as changing the pH level of water.
In which industries dosing pump is used?
This innovative tool is used in a variety of industries like water treatment, agricultural sector, medical sector, and even food processing industries.
How to maintain the dosing pump?
It is essential to regularly inspect the valves or seals to ensure that no damage or leakage is occurring. Add lubricants to remove the friction from the moving parts. Maintenance is essential for the dosing pump as it consists of harsh chemicals that can cause mishaps if the machinery malfunctions.
Which chemical is used in the dosing pump?Â
Sodium hypochlorite and other disinfectants are the common chemicals that are used in the dosing pump.
